@londoncuppa and @WendyBird We have success! It seems my issue is indeed related to "stuff" being too close to those grey grid areas near the registration marks. I created a Print and Cut sheet of my own from some digital stamps - some very tiny intricate little things ... and the entire page is just perfect. Wendy I did go ahead and just give a little extra Thickening on my registration marks too - even though I am printing on white sticker paper and not sure it matters - but this way maybe I won't forget if I print on darker paper? I'm so happy. I feel like my baby has come home after a long trip away! I am in love with my machine again. (I kind of knew it had to a "user" error - & I'm super thankful it was "me" and not the machine!) I have a little file I made -for the Portrait size- to overlay over any Print and Cut that I make for myself in the future. It marks the Print Border (blue), the Cut Border (red) and the grey area is the Silhouette suggested NO NO area - that should be left clear and blank! I drop it on top of my files in PS when I create now (just lower the opacity so you can see underneath) and helps me remember what areas are OK to fill with "stuff". If anyone wants a copy just let me know. It's basically the same guidelines you see in Silhouette - but since I make a lot of my own Print and Cut files in Photoshop, I find it useful.